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Deep Hole Drilling Machine Tools―USC Series

   

USC50 Seven-Axis Mold Deep Hole Drilling and Machining Center

 

[Watch the performance of this machine milling P20 tool steel]

 

 

the most advanced multi-purpose machine available to the die-mold industry

FEATURES

Four-Sided Deep Hole Drilling and Machining of Workpieces

Large travels and headstock design allow parts from 20"x20" to 40"x120" to be processed in a single setup

Massive table construction rated for 25 tons with high-moment capacity

Compound Angle Machining

CNC rotary table and programmable tilting headstock provide effortless rotated plane machining

Steep angle approach without specialized tooling is possible due to headstock shape and utilities integrated in casting

Full contouring capabilities and conversational programming regardless of plane orientation

High-Productivity Machining

Precision machining at 10 M/min (394 inch/minute) traverse due to aggressive servo sizing and inertia matching

160mm (6.30 inch) machining quill with 500mm (19.7 inch) travel, ANSI B5.50 CAT 50 spindle

24-position column mounted tool changer and OTT-Jakob power drawbar

Tool life management with user-customized tool tables

Deep Hole Drilling

BTA/STS tooling or inserted gundrill tooling for the highest penetration rates

Simple programming with automatic process control allows aggressive feed and positive chip removal
Close monitoring and control of drilling parameters reduce risk of tool breakage at high metal removal rates
Rapid changeover between tooling styles due to integrated fluid delivery and programmable coolant system

Machine Control

Heidenhain iTNC 530 high-speed contouring control

Fully engineered and developed Kinematics for complete utilization of 7-axes and two spindles

Conversational programming for simple and complex operations

CAM ready, Lemoine and others

Precision and Power

Scales available on all positioning axis

Precision boring mill alignment standards are followed and documented through build

Geometric accuracy of machine allows setup and part machining from CAD/CAM data without probing when used with modular fixturing

Engineered for balance and rigidity with advanced modeling software and Finite Element Analysis (FEA)

24kW (32 hp) spindles, digital servos with absolute encoders

Machine Origin

Engineered, manufactured, programmed and tested by our company in the USA

40,000psi gray iron castings from foundry in the USA

Structural steel components from the USA and Canada

Precision mechanical components from the USA, Germany, Italy and Japan

Electronics and fluid power from the USA and Germany

Complete documentation and support

technical highlights
Compound angle machining with drilling and milling spindles

Dual spindle high-performance headstock

CAT50 machining spindle

 

LAST UPDATED

06.17.08 11:10 AM